The 49-Inch Crusader Sword: A True Medieval Masterpiece Forged in 5160 Spring Steel
Have you ever dreamed of holding a real medieval sword in your hands? One that feels like it just came out of a history book—or perhaps from the battlefield of a Crusade? If yes, then the 49-inch Crusader Double-Handed Long Sword is the weapon of your dreams.
This is no decorative piece. It’s a fully functional, battle-ready, hand-forged sword made with 5160 spring steel, carefully crafted for collectors, martial artists, historical reenactors, and fantasy lovers alike. Let’s take a closer look at everything that makes this sword a modern-day legend.
A Glimpse into the Past: The Crusader Sword's Legacy
To understand this sword, you have to go back in time. The Crusader swords were iconic weapons used during the medieval Crusades—a series of religious wars between the 11th and 13th centuries. Knights wielded these powerful blades as symbols of their duty, honor, and faith.
What made these swords unique?
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They were long and powerful, designed for two-handed use.
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They represented the strength of Christian knights, often decorated with crosses and crusader emblems.
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They were built for durability, with full tang construction and strong steel blades.
The 49-inch Crusader sword you see today captures all of these historical traits—but with modern materials and techniques that make it more durable, more precise, and even more beautiful.
Full Specs at a Glance
Let’s break down the key specifications that make this sword stand out:
Feature | Details |
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Overall Length | 49 inches |
Blade Length | 35.7 inches |
Handle (Shank) Length | 9.82 inches (including pommel) |
Weight (Overall) | 3.99 lbs |
Weight (Blade Only) | 3.17 lbs |
Blade Thickness | 0.23 inch |
Blade Width | 1.8 inches |
Center of Gravity | 3.93 inches from guard |
These dimensions make it a true long sword—balanced and deadly in the right hands.
Blade Material: 5160 Spring Steel – Built to Bend, Not Break
What makes the blade so powerful? It’s forged from 5160 spring steel—a high-carbon alloy known for its incredible toughness, elasticity, and durability.
Here’s why this matters:
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5160 steel is famously used in car suspension springs. If it can handle road impacts, it can handle sword combat.
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The blade is oil-hardened, which reduces impurities and boosts its resilience.
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During testing, it can bend up to 45 degrees without snapping, allowing it to slice through water bottles, wood, or even bone (if needed).
The blade has also been polished to a smooth finish, giving it both battle-readiness and visual elegance.
Full Tang Construction: The Heart of Durability
This sword is full tang, which means the blade extends all the way through the handle. It’s riveted in place, creating a solid, unbreakable connection between blade and grip.
Why full tang matters:
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It makes the sword stronger and more balanced.
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It prevents the blade from snapping during heavy use.
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It gives the wielder full control, perfect for martial arts or reenactment combat.
Unlike cheap decorative swords with rat-tail tangs, this blade is ready for real action.
Cross-Guard and Pommel: Stainless Steel with Crusader Charm
The cross-guard and pommel are crafted from 304 stainless steel—a rust-resistant, high-strength material that protects your hands and balances the blade.
But this isn’t just about strength. The pommel is inlaid with a brass crusader cross, tying it directly to its historical roots.
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The cross-guard keeps your hand safe from sliding down.
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The brass-inlaid pommel serves both as a counterweight and a striking symbol of the Crusades.
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The riveted design locks everything in place permanently.
This is a sword made for generations.
The Handle: Explosion-Proof Core, Wrapped in Leather
Now, let’s talk about the handle.
It starts with a core made from ABS explosion-proof material—a tough, resilient synthetic that won’t crack under pressure. That core is then:
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Wrapped in leather for a classic medieval grip.
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Hand-stitched from the inside out, showing true artisan craftsmanship.
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Designed to fit both two-handed and powerful single-handed use.
Whether you’re practicing swings or mounting it on a wall, the handle feels right—solid, comfortable, and classic.
The Scabbard: Leather, Wood, and Brass Combined
Every sword needs a good home. This Crusader sword comes with a high-quality scabbard made from:
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Natural leather: Fully wrapped around the entire body for durability and aesthetics.
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Beech wood: Offering strength without too much weight.
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Brass clasps and fittings: Adding medieval character and flair.
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Tip protector: Safeguards the scabbard and blade tip.
It’s not just a cover—it’s a piece of craftsmanship all its own. Ideal for display, transport, or drawing your blade in a dramatic flourish.
Who Should Own This Sword?
Whether you're a:
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Historical Reenactor
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Medieval Sword Collector
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Martial Arts Practitioner
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Cosplayer or LARP Participant
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Movie or Theater Prop Designer
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Or simply a lover of epic gear…
…this sword is the real deal. It’s not just about how it looks. It’s about how it feels, how it moves, and how it tells a story the moment you pick it up.
Performance and Tests: Water Bottles Beware
One of the true tests of a blade is its cutting performance. This sword passes with flying colors.
It’s been tested to:
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Slice cleanly through full water bottles without bending.
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Maintain edge sharpness after repeated use.
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Stay balanced even during wide swings.
With a center of gravity just under 4 inches from the guard, it gives you maximum control and flow, whether you’re performing a kata or displaying it proudly in your collection.
Caring for Your Sword
Even though it’s made from high-performance steel, your sword still needs love.
Here are simple tips for sword care:
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Oil the blade every few weeks to prevent rust.
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Keep it sheathed in a dry place, away from moisture.
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Use a soft cloth to wipe fingerprints and debris after handling.
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Avoid using it against hard metal objects—this is a sword, not an axe or crowbar.
With proper care, your 49-inch Crusader sword will last for generations.
Final Thoughts: A Sword Worthy of a Knight
In a world filled with cheap, mass-produced replicas, this 49-inch Crusader Double-Handed Long Sword stands out as a real weapon—built with care, precision, and the heart of a warrior.
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It’s authentic in look and feel.
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It’s deadly in performance.
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It’s crafted for those who appreciate true medieval craftsmanship.
Whether you’re practicing martial combat, filming a medieval fantasy, or decorating your man cave with something truly epic, this sword checks all the boxes.